With the continuous innovation and upgrading of automation technology, at present, almost all CNC processing equipment can be matched with appropriate automation solutions. Whether it is the whole production line or the transformation of a single station, the introduction of automation can effectively solve the problem of labor shortage.

In today's market, there is no shortage of options when it comes to automation solutions. With so many choices, it can be difficult to determine which one is the best fit for you. However, fear not because the following suggestions are here to help you make more precise judgments.

Customized CNC automation system

Advantages: strong pertinence and extreme optimization

Customized CNC automation system is usually developed around a single type of product, and is designed for parts or series of products with close size and shape.

Customized systems are generally designed and built by robot system integrators or professional automation teams in enterprises. They are highly targeted. They can achieve extreme optimization and high matching around the required products to maximize equipment capacity. Compared with standard CNC automation systems, they are more efficient and stable.

Insufficient: weak expansibility

A successful implementation of a customized automation system relies heavily on accurate and comprehensive specifications being identified at the outset of the design process. Without a detailed understanding of the specific use case requirements, there is a significant risk of encountering issues during development, necessitating ongoing tweaks and revisions, ultimately resulting in a suboptimal end product. Thus, it is crucial to thoroughly outline the precise requirements from the outset to ensure a seamless implementation.

In addition, when it is necessary to produce a new year's part on the customized CNC automation system, its limitations are immediately exposed: the system needs to be upgraded, and new jigs, grippers, fixtures and programming are all necessary conditions. It is even possible that the hardware structure of the automation equipment needs to be adjusted, and the transformation takes a long time and the economic cost is high.

While some companies possess the necessary expertise to integrate additional components into tailored CNC automation machinery independently, the majority of factories rely on robot manufacturers or integrators to program and troubleshoot robots on location prior to their operational use. As a result, personalized CNC automation could potentially hinder the progress of factory automation, ultimately serving as a significant obstacle to its expansion.

In summary, customized systems generally have the following characteristics:

To achieve optimal performance, it is essential to ensure that operations are carried out with the utmost efficiency within the specified scope of application. A closely related piece of content can be created by reorganizing the initial statement while preserving the key concepts and ideas present in the original text.

2、Achieve longer unattended operation time。

3、Redeployment takes longer。

4、Higher equipment purchase price and longer delivery time。

5、Switching new parts takes longer。

Programming has to be customized for each individual part. It is necessary to create a unique program for every component in order to ensure proper functioning. This means that even if parts are similar, they will require different programming to achieve optimal performance. Therefore, it is important to allocate enough time for programming and testing before production begins to avoid any possible setbacks.

When new parts need to be replaced, it is often necessary to have robot manufacturers or integrators provide on-site assistance.

Standard CNC automation equipment

Wide range of applicable parts

The conventional CNC automation equipment used to be designed with a single part in mind. However, the trend has changed, and standardized equipment is now utilized to achieve unconventional applications and satisfy the automation needs of parts with varying sizes and shapes.

Efficiently switch parts

Standard automation equipment offers several advantages, one of which is simplified product tangents resulting in cost-efficient manufacturing. Even individuals with basic programming knowledge can operate these machines without requiring the presence of manufacturers' on-site support.

Compared with customization, standardization system usually has the following characteristics:

A wider range of part shapes and sizes can be accommodated through flexible adaptation.

2、Faster deployment and tangent production.

3、Lower implementation costs.

4、Less need for professional technical support.

5、Little or no customized robot programming.

Expanding the automation system by adding new parts is something that users have the capability of doing. With the ability to incorporate these new parts, the automation system can become more advanced and efficient in its operations.